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INDUSTRIAL PROGRAM | ISOTAT
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ISOTAT
INTEGRATED SYSTEMS OPERATION TECHNOLOGIES & ADVANCED TRAINING
INTELLIGENT OPERATION SUPERVISORY SYSTEM
_ ISOTAT WEB PORTAL MODEL - MAIN
SECTIONS CONTENTS _
PROCEDURES GUIDE |
SYSTEMS STATE -
SIGNALS PROCESSING |
GUIDES-DIRECTORIES
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Main utilitarian containing the principal systems or
subsystems informative, shutdown and startup, recommendations
and interconnected to the training systems and decision-support. |
Utilitarian
interconnecting all the systems of available information,
in real time,
and appropriating actions
and decision-support to the real operational
conditions, including states of alert, maintenance
breakdowns
foreseen and in course. |
Guides
and directories interconnect operators and users
to every schemes of guides and information system.
It allows the location of information and resources
obtaining
for decision-support or attitudes according to
the established patterns, to find sections responsible,
instructions
or support. |
DECISION-SUPPORT |
e-Monitoring |
e-Maintenance |
Systems based on norms and operational directing patterns
of the company, comprising instruction elements and resources
for decision-making, including training in existent interconnections
in the own resource. The systems are updated in real
time and they can be directly connected to the video
monitoring for evaluation of situations dependent of
physical supervision or instruction to operators and
services of local maintenance. |
Basic information system of every systems and subsystems
components allowing the interoperation with the operating
systems, auto-identification, operation, control, command,
e-Maintenance, and commanded video supervision, integrating
all the signals and available processing in the systems
and simulators. |
Integrated
into e-Monitoring systems, the e-Maintenance
systems incorporate
the procedures of preventive Maintenance,
Corrective Maintenance, predictive Maintenance
and degradation of systems indicators through
a system’s
lifecycle. |
VIDEO SUPERVISION |
INDUSTRIAL PLANT OPERATOR TRAINING |
SAFETY |
Video systems manipulated, could incorporate filters
for alert of state or intrusion, infrared temperature
control, laser, allow the routine local inspection to
the distance, control and maintenance support and remote
operation. |
Operators Training System containing training in the
job desktop, integrated into the current project control
of operations content and incorporation the most recent
concepts of Industrial plants operation. |
Integrated Safety System, interpolating safety instructions
with systems state and alerts, directories of safety
and emergencies resources and procedures guide. |
PLANT MANAGEMENT |
SECTOR ADMINISTRATION |
COMPANY INFORMATION |
Integration of the means and resources of general administration
of Industrial Plant, incorporating state of systems and
subsystems, production controls, maintenance forecast
and maintenance in course, control and operation of the
supervision video systems, operational, functional administrative
interfaces, control of stocks of spare parts, materials,
personal. |
Sectorial
administration Integration
of methods and resources,
incorporating systems and subsystems
state, operation controls, maintenance schedule
and maintenance in course, control and operation
of video
monitoring
systems, sectorial administrative interfaces,
functional, spare parts stocks control, materials,
staff. |
Integrated Company system
with corporate information, norms and procedures, statistics,
staff sectors and human
resources, interlinked to Company generic systems. |
OPERATING |
MAINTENANCE |
DOWNLOAD |
Plant
operating at technical and operational management
level. These tools use complex contents and they
can make appeal to open modeling processes, fed
and updated
by the administration interfaces. |
Information
Systems Maintenance, solution-aid of problems for technicians.
These tools will make use of simulation
of arguments associated with equipments models and/or
of the complex processes. |
System
of files available for individual download of courses,
trainings, instructions, statistical, utilitarian
and software, plug-ins, animations, videos, simulations.
These systems deliver to the autonomous posts
matters
of daily or special use, avoiding overloading
the Internet Broadband systems while the occurrence
of urgency events. These downloads
can be autonomous, compulsory and automatic for
indicated job posts.
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___ WEB OPERATIONAL PORTAL DESIGN ___
Design, tracing specifications, dimensioning
purposes for management of the industrial
productive systems.
These tools are necessarily interactive and they
can make appeal to reasoning modelers introduced
by training
systems and online decision-support.
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_PROCEDURES EDITOR _
INTERACTIVE
PROCEDURES GUIDE projected leaning on Editor
of Procedures Intelligent, through WEB
administration interfaces, capturing, structuring
and storing knowledge, and offering an integrated
information tool, understanding training and procedures
application and situations through training, simulation
and decision-support.
Incorporation
of interactive and intuitive procedures editor
so that the guide can be modified and updated easily
(portal WEB), for every involved hierarchy, without
demand of special computer knowledge and integrating
every types of files, animations, images and formats.
_ EDITOR
OF PROCEDURES _
SYSTEMS DIAGNOSES
Observation:
This system is interconnected and dependent of
e-Monitoring and e-Maintenance applications, existent
and/or in installation inside of a current project,
and conditioned by the level of available information
and data of the system current, and according to
their adoption by the company, recommended by the
current project:
¤ Disposition
and structuring of available observations to identify
a defective component or malfunctioning, systems
degradation, number and difficulties of interpretation. ¤ The
decision-support system drawn for a complex system;
should interpret initial observations and transform
them to a succession of complex tests, in reason
of the system diagnosing difficulty, according
to the patterns and norms of the Company (contractor))
and his suppliers. |
¤ Development
of structures of tests and verifications of multiple
components and subsystems that interact to each
other in complex manners.
¤ Development
of structure of tests (with the contractor company
management team) that lead to a more efficient
way to discover the defective component or components,
as well as assure a highly precise diagnosis.
¤ Development
of editor of wrong diagnosis consequences and frequency.
Reasons for diagnosis mistake are numerous. Induction
of reasoning process that can be formalized or
built-in in a specialist system of help in the
process of problem solution, during the execution
(development with the contractor company management
team).
¤ To
develop correctly the requested tests and procedures
actions and training.
¤ The
advanced training can be implemented efficiently
(optionally) using a software tool simulating and
providing orientation of the process of solution
of problems efficiently. The expectations of such
tool are that it guides from the beginning, step
by step the user, for the solution process of present
problems and transfers from the reasoning process,
evaluating whether the procedures are correctly
applied. As a second phase, it can be important
to evaluate the base of acquisition of the reasoning
logic. |
GUIDE
OF
TROUBLESHOOTING SOLUTION
Decision-support
based on Company procedures and norms, available in
the WEB operation interfaces, with distinction of levels
and accesses, and updated in real time according to
the updating or equipments and procedures modification:
¤ Guides
of troubleshooting based on three phases that
characterize this training, will be integrated into
the simulators:
¤ The
discovery phase where the user identifies each
element that composes a circuit, fail potential operations
and the repair methodology and/or associated
maintenance.
¤ A
phase of analysis of fail operation " guided " while
the user will be capable to confront with the
maintenance or adjustment and where each step
will be taught
by the tool.
¤ A
final apprenticeship phase of analysis of fail
real operation, where the user is forced to dominate
individually
and where each action is registered. Analysis
of the method used by the user creates a computation
that takes into account the time and cost of
the
different parts activated during the operation.
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KM - KNOWLEDGE MANAGEMENT
Methodology
development of systematic incorporation
of the processes evolution, applied in the interpolation
of the Knowledge Capitalization to the KM base model.
Standardization of the technical culture, while offering
information and provide aid on-line, at any hour
and anywhere, when demanded. In the advanced training
three dissemination types will be distinguished:
a)
The applications of KM - Knowledge Management will
be defined for the operational process, and limited
to
the relative specifications for the Industrial platform
systems operation destined to:
i)
Preserve the company knowledge related to the systems
operation (current phase) of Industrial platform,
training and formation, safety and operational
norms.
ii)
Establish the knowledge bases implicated in the
operation of systems and their interrelationship.
iii)
Development of an open KM base (current phase), destined
to the future integration
of the other
systems of the company.
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iv)
Simultaneous incorporation of the whole base of existent
knowledge, related to
the systems operation,
their organization
and use of different applications according
to the convenient approach.
v)
Incorporation of the constituent elements of the
corporate training, which is
not function dependent, and which
enclose the employees' totality – Safety,
norms, etc..
vi)
Design of the database structure to incorporate systems
already in use
in the
company.
vii)
Elaboration of administration interfaces of the KM
systems.
b) Applications of KM - Knowledge Management in
training systems, contributing to the standardization
of the technical
culture, while offering information provide aid
on-line when requested, at anytime and anywhere.
c)
Use of technologies of instructive design and instructional
technologies, for obtaining
important
reduction in training
time and quality:
i)
Effective incorporation of simulation tools
into the training modules, being considered one
simulation basically
for each training module
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ii) Integration of videos, films and animations,
existent in the collection of material
accomplished previously
by the contractor Company, in the effective
integration of trainees to real situations, and incorporating
cognitive
qualities. Use of video under demand
technologies.
d) Simultaneous decision-support tools development in
parallel to the training systems:
i)
The systems of decision-support will integrate operational
norms and procedures updated practically in real
time, consulted by WEB operational portal interfaces
and updated
by the administration interfaces.
ii)
The elements of priorities and decisive factors in
the operation
of complex systems incorporate the principal
elements of data, information and knowledge of
systems operation, constant of the equipments norms
and operation
know-how, safety and active recommendations of
the concerning sectors. |
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LabGraph
digital Laboratory
ISOTAT - Training Systems for Petrochemical, Chemical or Pharmaceutical and process facilities using Virtual Reality, Simulation, KM and online decision-support.
International partnership with top Training & Research institutions for designing Integrated Intelligent Operation Online Training Systems for on post and within work time training.
 LabGraph
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_ ICMA SYSTEMS SCHEME ___
The
development of the architecture of systems
designated ICMA -
Intelligent Control Monitoring Architecture, of
monitoring industrial production by networks, is
destined to allow control specialists to monitor systems (e-Monitoring)
remotely by modem
connections of high security.
The international consortium will establish the
parameters jointly with the contractor company engineering
for the establishment of the
first
phase of systems services including:
• Remote
diagnosis
• Management
of systems
• Answer event-actuated
• Spare parts
stock optimization, remote spare parts and services
support
• Systems
specialists' support.
Developing
techniques of predictive service, provide a cost-effective
way to maximize the availability
of the system in the current configuration.
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ICMA
INSTALLATION & SERVICES
¤ Signal Processing: Evaluation of existent systems
that
use neural networks, and linear or non-linear classic
control approaches and combinations of these.
¤
Evaluating of the reliability
of existent complex systems using sensors data
analysis. Based on sensor
data, it can
be obtained a very high success rate; discovering
and diagnosing problems precisely
before
originate system degradation or catastrophic breakdowns.
¤
Tailor model development
for the systems, subsystems and equipments,
configuring the existent
current
system for the interfaces and simulations, and
establishing
the ideal
parameters for the evolution of the systems.
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SIGNAL PROCESSING
SCANNING OPTIMIZATION
Applying
both digital conventional and the
modern tools of signal processing
for analysis of main components in
a large amount of applications as 3D image processing,
computer
simulation, system
recognition, adaptive series, data
and
video compression, monitoring reliability establishes:
¤ Simulation improvement
¤ Scanning system improvement
¤ Multifunction processing of sequences series
¤ Data, and video compression
¤ Task recognition or automatic objective
¤ Prediction of traffic of communications networks
¤ 3-D image analysis and exhibition of sensor
data
_VIDEO REMOTE MONITORING_
Hardware & software
systems installation of remote Video Monitoring
allowing video cameras industrial
monitoring to have positioning and interactive zoom,
with images fixed and/or sequences recorded memory.
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To
establish base patterns for filters comparing:
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Predefined sight of gates
¤ Equipment measures, levers position, etc.
¤ Movements detection
¤ Smokes, leaks
¤ Reduction of inspection costs and responsibility
costs for accidents or incidents. Periodic
visual specific check-in, and daily or hourly check-in
of each component
per time.
¤ Systems Installation able to compare patterns
graphically for precision control and
production quality.
The
system will be configured to have intrusion alert
and support for maintenance services.
Installation of Hardware of industrial Automation,
software, and application services networks-based
Installation of remote Video Integrated with
Technologies of Communications Video IP node.
Monitoring Characteristics Utilities Benefits:
- Camera
video interactive 360 degrees - remote panoramic
control and zoom
- Reduction
of environmental responsibility
- Reduction
of intrusion responsibility
- Reduction
of inspection expenses
- Reduction
of trips costs
- Increase
of inspection frequency
- Reduction
of failure of power time
- Equipments
damage reduction
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